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Case study

Cipla Facility Unit 3

Elastomeric waterproof wall coating, joint sealing and terrace waterproofing before a US FDA audit

Project type
Factories & Warehouses
Location
Rasayani, India
Year
2015
Products
Aquaguard, Flexseal PU440, Flexseal GA700
Unit 3 facade during coating, with scaffolding in place (open the photo larger)
Unit 3 facade during coating, with scaffolding in place

The challenge

Cipla wanted to complete work on Unit 3, built about 2 to 3 years earlier, before a US FDA audit. The existing paint lacked the elastomeric and waterproofing properties needed. Cipla wanted a coating that protects against carbonation and leaks and still looks like a normal decorative paint. The scope grew to include crack sealing, joint sealing and terrace waterproofing.

The DCP solution

For the walls, DCP proposed Aquaguard, a single component acrylic elastomeric waterproof coating that also gives a decorative finish, in antique white and sandstone. Flexseal PU440, a single component elastomeric polyurethane sealant, sealed the window joints. Flexseal GA700, a single component, UV resistant, elastomeric acrylic putty, sealed exterior cracks before coating. White Aquaguard with an embedded geotextile mesh waterproofed the terrace.

DCP products used

Waterproofing Aquaguard Elastomeric acrylic waterproof coating for roofs Product page: Aquaguard
Sealants and joints Flexseal PU440 One component, non sag, high modulus elastomeric polyurethane sealant with high tear, weather and UV... Product page: Flexseal PU440
Sealants and joints Flexseal GA700 General purpose acrylic sealant (Formerly known as Aylaseal 700) Product page: Flexseal GA700

How it was applied

  1. Seal exterior cracks with Flexseal GA700.
  2. Seal window joints with Flexseal PU440.
  3. Coat the walls with Aquaguard in antique white and sandstone.
  4. On the terrace, apply a first coat of white Aquaguard as primer, embed a geotextile mesh, then apply a second coat to a total thickness of 1.5 mm.

More photos

Unit 3 facade after coating (open the photo larger)
Unit 3 facade after coating
Terrace waterproofed with white Aquaguard (open the photo larger)
Terrace waterproofed with white Aquaguard

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