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Case study

Pothys, T. Nagar

Micro-concrete jacketing, anchor grout and epoxy injection to strengthen 34 beams and 21 columns

Project type
Commercial & Retail
Location
Chennai, India
Year
2015
Products
Cempatch HM, Keygrout, Quickmast 105
Pothys store facade in T. Nagar, Chennai (open the photo larger)
Pothys store facade in T. Nagar, Chennai

The challenge

Pothys changed the interior layout of its building in T. Nagar, Chennai, adding a staircase, lifts and other facilities. These added dead load on the structure, so the existing columns and beams had to be strengthened to carry more load.

The DCP solution

The DCP India technical team recommended Cempatch HM, a non-shrink, high strength micro-concrete reaching 65 MPa at 28 days, to encase the columns and beams. Keygrout, a high strength polyester grout, anchored the new reinforcement. Quickmast 105, a low viscosity epoxy injection resin, filled the cracks.

DCP products used

Concrete repair Cempatch HM Non-shrink general purpose high strength repair mortar (Micro Concrete) Product page: Cempatch HM
Grouts and anchors Keygrout High strength polyester grout for anchoring and fixing Product page: KeygroutSpecifications: Keygrout
Concrete repair Quickmast 105 Resin based injection crack repair system Product page: Quickmast 105

How it was applied

  1. Chip off the concrete cover of 34 beams and 21 columns.
  2. Clean the surfaces.
  3. Drill holes and anchor the new reinforcement with Keygrout.
  4. Encase the columns and beams in Cempatch HM micro-concrete.
  5. Inject cracks with Quickmast 105 epoxy grout.

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