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Case study

Schneider Electric Floor Refurbishment

FeRFA compliant Strongcoat floors over a worn slab in a working factory: 4,000 m² laid in 5 days

Project type
Factories & Warehouses
Location
Bangalore, India
Year
2014
Products
Strongcoat Primer S, Strongcoat Topping, Strongcoat EU500 and others
Finished floor at the Schneider Electric plant, Bangalore (open the photo larger)
Finished floor at the Schneider Electric plant, Bangalore

The challenge

Schneider Electric President Systems Ltd (previously APW President Systems Limited) makes enclosure systems for IT and telecom. Its 10 year old RCC floor slab was worn, with undulations and potholes. The client wanted a seamless, even floor that could take rubber-wheeled trolleys and forklifts carrying 2 to 4 tonnes all day. The plant was in use, so the work had to be fast to avoid disrupting production.

The DCP solution

DCP inspected and reported on the floor, then proposed FeRFA compliant Strongcoat flooring systems for three zones: repairs and re-profiling, assembly and warehouse floors, and the gangway and loading bay. The quick turnaround from enquiry to execution kept delays to the business low.

DCP products used

Flooring Strongcoat Primer S Solvent based epoxy resin primer for flooring and coatings Product page: Strongcoat Primer SSpecifications: Strongcoat Primer S
Flooring Strongcoat Topping Heavy duty epoxy topping for floor surfaces Product page: Strongcoat ToppingSpecifications: Strongcoat Topping
Flooring Strongcoat EU500 High strength self-smoothing epoxy underlay Product page: Strongcoat EU500
Flooring Strongcoat SL1 1 - 2 mm thick epoxy self leveling topping for floor surfaces (Formerly known as Strongcoat TC1) Product page: Strongcoat SL1

How it was applied

  1. Floor repairs and re-profiling: Strongcoat Primer S, then Strongcoat Topping.
  2. Assembly, fabrication and warehouse floors: Strongcoat Primer S, Strongcoat SL1 used as a putty, then Strongcoat SL1 at 1 mm.
  3. Gangway and loading bay: Strongcoat Primer S, Strongcoat EU500 at 3 mm, then Strongcoat SL1 at 1 mm.

The result

4,000 m², 67% of the project, was completed within 5 days. The client was satisfied with the productivity, the appearance and the easier maintenance of the new floor.

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